Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Mount Strut and A/C Compressor Bracket Removal
6. Engine Mount Strut and Engine Lift Bracket Removal
7. Generator and Engine Lift Front Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Engine Oil Cooler Removal
10. Oil Filter Adapter Removal
11. Air Injection Check Valve Removal
12. Exhaust Manifold Removal - Left
13. Exhaust Manifold Removal - Right
14. Water Outlet and Engine Coolant Thermostat Removal
15. Valve Rocker Arm Cover Removal - Left
16. Valve Rocker Arm Cover Removal - Right
17. Intake Manifold Removal - Upper
18. Intake Manifold Removal - Lower
19. Valve Rocker Arm and Push Rod Removal
20. Valve Lifter Removal
21. Water Pump Removal
22. Cylinder Head Removal - Left
23. Cylinder Head Removal - Right
24. Oil Pan Removal
25. Oil Pump Removal
26. Oil Pump Drive Removal
27. Crankshaft Front Oil Seal Removal
28. Engine Front Cover Removal
29. Timing Chain and Sprocket Removal
30. Camshaft Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft Rear Oil Seal Removal
33. Crankshaft and Bearing Removal
34. Camshaft Bearing Removal
35. Engine Block Disassemble
36. Engine Block Clean and Inspect
37. Cylinder Boring and Honing
38. Engine Block Assemble
39. Crankshaft and Bearing Clean and Inspect
40. Crankshaft Balancer Clean and Inspect
41. Engine Flywheel Clean and Inspect
42. Piston and Connecting Rod Disassemble
43. Piston, Connecting Rod, and Bearing Clean and Inspect
44. Piston and Connecting Rod Assemble
45. Camshaft and Bearings Clean and Inspect
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Lifter Clean and Inspect
48. Valve Rocker Arm and Push Rod Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Oil Pump Assemble
56. Engine Front Cover Clean and Inspect
57. Valve Rocker Arm Cover Clean and Inspect
58. Oil Pan Clean and Inspect
59. Intake Manifold Clean and Inspect - Lower
60. Intake Manifold Clean and Inspect - Upper
61. Exhaust Manifold Clean and Inspect
62. Water Pump Clean and Inspect
63. Thread Repair
64. Service Prior to Assembly
65. Engine Prelubing
66. Camshaft Bearing Installation
67. Crankshaft and Bearing Installation
68. Crankshaft Rear Oil Seal Installation
69. Piston, Connecting Rod, and Bearing Installation
70. Camshaft Installation
71. Timing Chain and Sprocket Installation
72. Engine Front Cover Installation
73. Crankshaft Front Oil Seal Installation
74. Oil Pump Drive Installation
75. Oil Pump Installation
76. Oil Pan Installation
77. Cylinder Head Installation - Left
78. Cylinder Head Installation - Right
79. Water Pump Installation
80. Valve Lifter Installation
81. Valve Rocker Arm and Push Rod Installation
82. Intake Manifold Installation - Lower
83. Intake Manifold Installation - Upper
84. Valve Rocker Arm Cover Installation - Right
85. Valve Rocker Arm Cover Installation - Left
86. Water Outlet and Engine Coolant Thermostat Installation
87. Exhaust Manifold Installation - Left
88. Exhaust Manifold Installation - Right
89. Air Injection Check Valve Installation
90. Oil Filter Adapter Installation
91. Engine Oil Cooler Installation
92. Oil Level Indicator and Tube Installation
93. Generator and Engine Lift Front Bracket Installation
94. Engine Mount Strut and Engine Lift Bracket Installation
95. Engine Mount Strut and A/C Compressor Bracket Installation
96. Drive Belt Tensioner Installation
97. Engine Flywheel Installation
98. Crankshaft Balancer Installation