Cylinder Head Replacement

Cylinder Head Replacement

^ Tools Required
- J 36660-A Torque Angle Meter

Removal Procedure





1. Disconnect negative battery cable.
2. Remove the intake manifold.
3. Remove the power steering pump bolts and set pump aside.





4. Remove the exhaust manifold.
5. Remove the timing chain.
6. Drain the cooling system.
7. Remove the cylinder head bolts in sequence and discard.





8. Remove the cylinder head and gasket.
9. Clean all gasket surfaces.

Installation Procedure





1. Install the cylinder head and gasket.
2. Install NEW cylinder head bolts.





Notice: Refer to Fastener Notice in Service Precautions.

3. Tighten the cylinder head bolts in sequence.
^ Tighten the cylinder head bolts to 30 Nm (22 ft. lbs.) plus 155 degrees.





4. Install the NEW front cylinder head bolts.
^ Tighten the front cylinder head bolts to 35 Nm (26 ft. lbs.).
5. Install the timing chain.
6. Install the exhaust manifold.
7. Lower the vehicle.
8. Install the intake manifold.





9. Install the power steering pump.
^ Tighten the power steering pump bolts to 25 Nm (19 ft. lbs.).
10. Fill the cooling system.
11. Connect the negative battery cable.