Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Pressure Regulator: Service and Repair

REMOVAL PROCEDURE
1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.




2. Disconnect the vacuum pipe from the fuel pressure regulator.
3. Place a shop towel under the fuel pressure regulator in order to catch any fuel spillage.




4. Remove the retaining bolt (1) from the fuel pressure regulator.




5. Remove the fuel pressure regulator.
6. Remove any seal or seal material left on the fuel rail.

INSTALLATION PROCEDURE




1. Install the fuel pressure regulator to the fuel rail

IMPORTANT: Lubricate the O-ring with clean engine oil before installation.




2. Install the fuel pressure regulator retaining bolt.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the retaining bolt to 10 N.m (89 lb in).




3. Connect the vacuum pipe to the fuel pressure regulator.
4. Connect the negative battery cable.
5. Inspect for leaks using the following procedure:
5.1. Turn ON the ignition, with the engine OFF for 2 seconds.
5.2. Turn OFF the ignition for 10 seconds.
5.3. Turn ON the ignition.
5.4. Inspect for fuel leaks.
6. Place the shop towel into a suitable storage container.