Radiator Replacement

Radiator Replacement

Tools Required
^ J38185 Hose Clamp Pliers

Removal Procedure
1. Remove the fan shroud.





2. Reposition the throttle body heater outlet hose clamp from the radiator using J38185.
3. Remove the throttle body heater outlet hose from the radiator.





4. Reposition the radiator inlet hose clamp from the water pump using J38185.
5. Remove the radiator inlet hose from the water pump.





6. Reposition the surge tank inlet hose clamp from the radiator using J38185.
7. Remove the surge tank inlet hose from the radiator.





8. Remove the connector position assurance lock.
9. Disconnect the mass air flow sensor electrical connector.





10. If equipped, remove the automatic transmission oil cooler lines from the radiator.

Important: It is not necessary to disconnect the air conditioning lines from the condenser.





11. Remove the condenser from the radiator and position it forward.
12. Remove the radiator from the vehicle.

Installation Procedure





1. Install the radiator.
2. Install the condenser into the four retaining tabs on the radiator.

Notice: Refer to Fastener Notice in Service Precautions.





3. If equipped, install the automatic transmission oil cooler lines to the radiator.
Tighten the cooler lines to 25 Nm (18 ft. lbs.).





4. Connect the mass air flow sensor electrical connector.
5. Install the connector position assurance lock.





6. Install the surge tank inlet hose to the radiator.
7. Reposition the surge tank inlet hose clamp to the radiator using J38185.





8. Install the radiator inlet hose to the water pump.
9. Reposition the radiator inlet hose clamp to the water pump using J38185.





10. Install the throttle body heater outlet hose to the radiator.
11. Reposition the throttle body heater outlet hose clamp to the radiator using J38185.
12. Install the fan shroud.