Operation CHARM: Car repair manuals for everyone.
Home >> Chevrolet >> 2003 >> Malibu V6-3.1L VIN J >> Repair and Diagnosis >> Body and Frame >> Radiator Support >> Service and Repair
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Radiator Support: Service and Repair

Radiator Support Replacement

Removal Procedure





1. Support the radiator and the condenser assembly.
2. Raise the vehicle on a hoist. Refer to Vehicle Lifting.
3. Remove the close out panel.
4. Remove the transmission cooler lines from the retaining clips.
5. Remove the lower radiator mounting panel bolts.
6. Remove the lower radiator mounting panel from the vehicle.

Installation Procedure





1. Install the lower radiator mounting panel to the vehicle.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the lower radiator mounting panel bolts.
^ Tighten the lower radiator mounting panel bolts to 10 Nm (89 inch lbs.).
3. Install the transmission cooler lines to the retaining clips.
4. Install the close out panel.
5. Lower the vehicle.
6. Remove radiator support.
pro multis · About Operation CHARM