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Home >> Chevrolet >> 2003 >> S10/T10 P/U 2WD L4-2.2L VIN 4 >> Repair and Diagnosis >> Body and Frame >> Roof and Associated Components >> Sunroof / Moonroof >> Service and Repair >> Sunroof Module Assembly Replacement With RPO Code CF5
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Sunroof Module Assembly Replacement With RPO Code CF5

SUNROOF MODULE ASSEMBLY REPLACEMENT WITH RPO CODE CF5

REMOVAL PROCEDURE
1. Remove the headliner.




2. Remove the sunroof drain hoses from the sunroof assembly.
3. Disconnect the electrical connectors.




4. Remove the bolts that retain the sunroof module assembly to the roof.
5. Release the retainers that secure the sunroof module assembly to the roof.
6. With an assistant, remove the sunroof module assembly from the vehicle.

INSTALLATION PROCEDURE




1. Install 2 nuts on the roof bow and a nut to each side rail.
2. With an assistant, position the sunroof module assembly to the roof.




3. Use the sunroof retainers in order to secure the sunroof module assembly to the roof.
The sunroof retainers are used in order to assist in the assembly of the sunroof module assembly at the assembly plant. If a retainer is broken, do not replace the retainer.
4. Ensure that all broken retainer pieces are removed from the vehicle in order to prevent a rattle noise.
5. Install the bolts that retain the sunroof module assembly to the roof.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the sunroof module assembly mounting bolts to 9 N.m (80 lb in).

6. Install the sunroof drain hoses to the sunroof module assembly.
7. Install the headliner.
8. Perform the following steps in order to adjust the sunroof window, as needed:
8.1. Loosen the screws that retain the sunroof window to the sunroof module assembly.
8.2. Adjust the fit between the sunroof window and the roof opening.
The fit should be equal on both sides.
8.3. Adjust the rear edge of the window slightly higher than the front edge in order to minimize wind noise.
8.4. Secure the sunroof window in position by tightening the screws.

Tighten
Tighten the screws to 3.5 N.m (31 lb in).

9. Open and close the sunroof.
10. Inspect the fit of the sunroof window.
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