Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Mode Door Replacement

MODE DOOR REPLACEMENT

REMOVAL PROCEDURE
1. Remove the IP trim pad.
2. Remove the mode door actuator.




3. Remove the air distribution case cover retaining screws.
4. Remove the air distribution case cover.
5. Remove and discard the air distribution case seal.
6. Remove the mode door.

INSTALLATION PROCEDURE




1. Install the mode door.
2. Install a new air distribution case seal.
3. Install the air distribution case cover.
4. Install the air distribution case cover retaining screws.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the screws to............1.6 N.m (14 lb in).

5. Install the mode door actuator.
6. Install the IP trim pad.