Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Throttle Position Sensor: Service and Repair

THROTTLE POSITION (TP) SENSOR REPLACEMENT

REMOVAL PROCEDURE




1. Disconnect the fuel lines.
2. Disconnect the throttle position (TP) sensor electrical connector.




3. Remove the TP sensor screws.




4. Remove the TP sensor and the O-ring.

INSTALLATION PROCEDURE




1. Install the TP sensor O-ring to the TP sensor.




2. Install the TP sensor.




3. Apply thread-locking compound LOCTITE(R) 262, GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the TP sensor screws.

NOTE: Refer to Fastener Notice in Service Precautions.

4. Install the TP sensor screws.

Tighten
Tighten the screws to 2.0 N.m (18 lb in).




5. Connect the TP sensor electrical connector.
6. Connect the fuel lines.