Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Brake Pedal Assy: Service and Repair

Brake Pedal Replacement

Removal Procedure





1. Remove the left (IP) insulator.
2. Remove the BCM from the bracket and position aside.
3. Remove the stop lamp switch.
4. If equipped, remove the TCC/cruise release switch.
5. Remove the wiring harness clips from the bracket.
6. Remove the pushrod retaining clip from the brake pedal.
7. Remove the pushrod and washer from the brake pedal.





8. Remove the brake pedal nut and bolt.
9. Remove the brake pedal and bushings.

Installation Procedure





1. Install the brake pedal and the bushings.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the brake pedal nut and bolt.
^ Tighten the brake pedal nut and bolt to 40 Nm (30 ft. lbs.).





3. Install the washer and pushrod to the brake pedal.
4. Install the pushrod retaining clip to the brake pedal.
5. Install the wiring harness clips to the bracket.
6. If equipped, install the TCC/cruise release switch.
7. Install the stop lamp switch.
8. Reposition and install the BCM into the retaining bracket.
9. Install the left IP insulator.