Overhaul Specifications
CamshaftCamshaft End Play 0.040-0.144 mm (0.0016-0.0057 inch)
Camshaft Journal Diameter 26.935-26.960 mm (1.0604-1.0614 inch)
Camshaft Thrust Surface 21.000-21.052 mm (0.8268-0.8252 inch)
Camshaft Sprocket Bolt
First Pass 85 Nm (63 ft. lbs.)
Final Pass 30 degrees
Camshaft Bearing Cap Bolt 10 Nm (89 inch lbs.) Service and Repair
Cylinder Head Bolt
First Pass 30 Nm (22 ft. lbs.)
Final Pass 155 degrees
Cylinder Head Deck Surface Flatness - Transverse 0.030 mm (0.0012 inch)
Cylinder Head Deck Surface Flatness - Longitude 0.050 mm (0.002 inch)
Cylinder Head Deck Surface Flatness - Overall 0.08 mm (0.0031 inch)
Cylinder Head
Surface Flatness - Block Deck - Transverse 0.030 mm (0.0012 inch)
Surface Flatness - Block Deck - Longitude 0.050 mm (0.002 inch)
Surface Flatness - Block Deck - Overall 0.1 mm (0.004 inch)
Valve Guide Bore - Exhaust 6.000-6 012 mm (0 2362-0.2367 inch)
Valve Guide Bore - Intake 6.000-6 012 mm (0.2362-0.236-7 inch)
Valve Lifter Bore Diameter - Stationary Lash Adjusters 12.013-12.037 mm (0 4730-0.47.39 inch)
Exhaust Manifold Nut-2.2L 12 Nm (9 ft. lbs.) Service and Repair
Exhaust Manifold Heat Shield Bolt-2.2L 25 Nm (18 ft. lbs.)
Exhaust Manifold Pipe to Exhaust Manifold Nut 45 Nm (33 ft. lbs.)
Intake Manifold to Cylinder Head Bolt 10 Nm (89 inch lbs.) Service and Repair
Intake Manifold to Cylinder Head Nut 10 Nm (89 inch lbs.)
Intake Manifold to Cylinder Head Stud 6 Nm (53 inch lbs.)
Camshaft sprocket bolt.
Tighten the intake camshaft sprocket bolt to 85 Nm (63 ft. lbs.), plus 30 degrees.
Tighten the exhaust camshaft sprocket bolt to 85 Nm (63 ft. lbs.), plus 30 degrees.
Sequence:
Tighten the NEW exhaust manifold cylinder head retaining nuts in sequence.
Tighten the nuts to 14 Nm (124 inch lbs.).