Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head
Surface Flatness - Block Deck - Transverse 0.030 mm (0.0012 inch)
Surface Flatness - Block Deck - Longitude 0.050 mm (0.002 inch)
Surface Flatness - Block Deck - Overall 0.1 mm (0.004 inch)
Valve Guide Bore - Exhaust 6.000-6.012 mm (0.2362-0.2367 inch)
Valve Guide Bore - Intake 6.000-6.012 mm (0.2362-0.2367 inch)
Valve Lifter Bore Diameter - Stationary Lash Adjusters 12.013-12.037 mm (0.4730-0.4739 inch)





Cylinder Head Bolt
First Pass 30 Nm (22 ft. lbs.)
Final Pass 155 degrees
Bolts must be replaced


Intake Manifold to Cylinder Head Bolt 22 Nm (16 ft. lbs.)
Intake Manifold to Cylinder Head Nut 22 Nm (16 ft. lbs.)
Intake Manifold to Cylinder Head Stud 6 Nm (53 inch lbs.)





Exhaust Manifold to Cylinder Head Nut 12 Nm (106 inch lbs.)
Exhaust Manifold to Cylinder Head Stud 10 Nm (89 inch lbs.)

Camshaft Bearing Cap Bolt 10 Nm (89 inch lbs.)
In increments of 3 turns
Camshaft Sprocket Bolt
First Pass 85 Nm (63 ft. lbs.)
Final Pass 30 degrees