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Fuel Sender Assembly Replacement



FUEL SENDER ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 45722 Fuel Sender Lock Ring Wrench

REMOVAL PROCEDURE




1. Remove the fuel tank.
2. Disconnect the fuel lines from the sending unit.
3. Using J 45722, remove the sending unit lock ring.




4. Remove the sending unit and seal. Discard the seal.
5. Clean the sending unit sealing surfaces.

INSTALLATION PROCEDURE




1. Install the sending unit and a NEW seal.




2. Using J 45722, install the sending unit lock ring.
3. Connect the fuel lines to the sending unit.
4. Install the fuel tank.