Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Head Assembly





Cylinder Head Bolt
First Pass 60 Nm (44 ft. lbs.)
Final Pass 95 degrees

Bolts must not be re-used

Surface Finish - Maximum 2.8 Ra
Surface Flatness - Block Deck 0.08 mm (per 152 mm (0.003 inch) per 6 inch)
Surface Flatness - Exhaust Manifold Deck 0.1 mm (0.004 inch)
Surface Flatness - Intake Manifold Deck 0.1 mm (0.004 inch)

Exhaust Manifold Nut 16 Nm (12 ft. lbs.)
Exhaust Manifold Stud 18 Nm (13 ft. lbs.)





Lower Intake Manifold Bolt - Center
First Pass 7 Nm (62 inch lbs.)
Final Pass 13 Nm (115 inch lbs.)
Lower Intake Manifold Bolt - Corner
First Pass 13 Nm (115 inch lbs.)
Final Pass 25 Nm (18 ft. lbs.)