Output Shaft Assemble

Output Shaft Assemble

Tools Required

J24433 Press Tube





Important:
^ Lubricate all components in transmission fluid before installation.

^ Make sure the oil hole in the collar is 90 degrees from the oil hole in the output shaft.

Install the thrust washer using the J 24433 and a hydraulic press.
1. Install the collar using the J 24433 and a hydraulic press.




2. Install the caged needle bearings (3).
3. Install the reverse gear (2).
4. Install the reverse gear blocking ring (1).





Important:
^ The raised center hub of the 5th/Reverse synchronizer assembly faces the 5th gear.

^ Line up the blocking ring tabs and the hub keyways while pressing.

Install the 5th/Reverse synchronizer using the J 24433 and a hydraulic press.




5. Install the bearing collar using an appropriate tool and a hydraulic press.




6. Install the 5th gear blocking ring (3).
7. Install the two caged needle bearings (2).
8. Install the 5th gear (1).





Important: The 3rd gear will install very tight. Ensure that the mating surfaces are clean.

9. Install the 3rd gear using the J 24433 and a hydraulic press.





Important: The 4th gear will install very tight. Ensure that the mating surfaces are clean.

10. Install the 4th gear using the J 24433 and a hydraulic press.