EGR Tube: Service and Repair

EXHAUST GAS RECIRCULATION PIPE REPLACEMENT

REMOVAL PROCEDURE
1. Remove the injector sight shield.




2. Remove the bolt (3) retaining the exhaust gas recirculation (EGR) pipe (4) to the EGR valve (1).
3. Remove the 2 bolts (5) securing the EGR pipe (4) to the exhaust manifold.
4. Remove the EGR pipe (4).
5. Remove the EGR pipe to exhaust manifold gasket.

INSTALLATION PROCEDURE




1. Install the EGR pipe to exhaust manifold gasket.
2. Install the EGR pipe (4).

3. NOTE: Refer to Fastener Notice.

Install the 2 bolts (5) that secure the EGR pipe (4) to exhaust manifold.

Tighten the bolts to 10 N.m (89 lb in).

4. Install the bolt (3) the secures the EGR pipe (4) bolt to the EGR valve (1).

Tighten the bolt to 30 N.m (22 lb ft).

5. Install the injector sight shield.