Operation CHARM: Car repair manuals for everyone.

55. Exhaust Manifold Cleaning and Inspection



Exhaust Manifold Cleaning and Inspection





1. Clean the exhaust manifolds in solvent.

2. Caution: Refer to Safety Glasses Caution.

Dry the exhaust manifolds with compressed air.
3. Inspect the exhaust manifolds for the following conditions:
^ Damage to the gasket sealing surfaces
^ Damage to the exhaust manifold studs
^ Broken or damaged heat shields
^ Cracks in the exhaust manifold
^ Restrictions within the exhaust passages





4. Measure the alignment, or surface flatness, of the exhaust manifold flanges, using a straight edge and a feeler gage. Exhaust manifold surface flatness must not exceed 0.254 mm (0.01 inch).
5. If the surface flatness is not within specifications, the exhaust manifold is warped and must be replaced.