Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal - Left Side
6. Exhaust Manifold Removal - Right Side
7. Water Pump Removal
8. Throttle Body Assembly Removal
9. Fuel Rail and Injectors Removal
10. Intake Manifold Removal
11. Engine Coolant Air Bleed Pipe and Hole Cover Removal
12. Engine Block Valley Cover Removal
13. Valve Lifter Oil Manifold Removal
14. Valve Lifter Oil Filter Removal
15. Valve Rocker Arm Cover Removal - Left Side
16. Valve Rocker Arm Cover Removal - Right Side
17. Valve Rocker Arm and Push Rod Removal
18. Cylinder Head Removal - Left Side
19. Cylinder Head Removal - Right Side
20. Valve Lifter Removal
21. Oil Filter Removal
22. Oil Pan Removal
23. Engine Front Cover Removal
24. Crankshaft Rear Oil Seal Housing Removal
25. Oil Pump, Screen and Crankshaft Oil Deflector Removal
26. Timing Chain and Sprocket Removal
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearing Removal
30. Engine Block Plug Removal
31. Engine Block Cleaning and Inspection
32. Cylinder Boring and Honing
33. Crankshaft and Bearing Cleaning and Inspection
34. Crankshaft Balancer Cleaning and Inspection
35. Engine Flywheel Cleaning and Inspection
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Cleaning and Inspection
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Cleaning and Inspection
41. Camshaft Bearing Installation
42. Camshaft Timing Chain and Sprocket Cleaning and Inspection
43. Valve Rocker Arm and Push Rod Cleaning and Inspection
44. Valve Lifter and Guide Cleaning and Inspection
45. Cylinder Head Disassemble
46. Cylinder Head Cleaning and Inspection
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Cleaning and Inspection
51. Oil Pump Assemble
52. Engine Front Cover Cleaning and Inspection
53. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
54. Engine Block Valley Cover Cleaning and Inspection
55. Valve Rocker Arm Cover Cleaning and Inspection
56. Oil Pan Cleaning and Inspection
57. Intake Manifold Cleaning and Inspection
58. Exhaust Manifold Cleaning and Inspection
59. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
60. Water Pump Cleaning and Inspection
61. Thread Repair
62. Service Prior to Assembly
63. Engine Block Plug Installation
64. Crankshaft and Bearing Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Camshaft Installation
67. Timing Chain and Sprocket Installation
68. Oil Pump, Screen and Crankshaft Oil Deflector Installation
69. Crankshaft Rear Oil Seal Housing Installation
70. Crankshaft Rear Oil Seal Installation
71. Engine Front Cover Installation
72. Crankshaft Front Oil Seal Installation
73. Oil Pan Installation
74. Oil Filter Installation
75. Valve Lifter Installation
76. Cylinder Head Installation - Left Side
77. Cylinder Head Installation - Right Side
78. Valve Rocker Arm and Push Rod Installation
79. Valve Rocker Arm Cover Installation - Left Side
80. Valve Rocker Arm Cover Installation - Right Side
81. Engine Block Valley Cover Installation
82. Valve Lifter Oil Filter Installation
83. Valve Lifter Oil Manifold Installation
84. Engine Coolant Air Bleed Pipe and Hole Cover Installation
85. Intake Manifold Installation
86. Fuel Rail and Injectors Installation
87. Throttle Body Assembly Installation
88. Water Pump Installation
89. Exhaust Manifold Installation - Left Side
90. Exhaust Manifold Installation - Right Side
91. Oil Level Indicator and Tube Installation
92. Engine Flywheel Installation
93. Crankshaft Balancer Installation
94. Engine Prelubing