Cylinder Head Assembly

Cylinder Head M8 Bolts - in Sequence 30 Nm (22 lb ft)

Cylinder Head M11 Bolts
First Pass in Sequence 30 Nm (22 lb ft)
Second Pass in Sequence 90 degrees
Final Pass in Sequence 70 degrees

CYLINDER HEAD SURFACE VARIATION

Surface Flatness - Block Deck
Measured Within a 152.4 mm (6.0 in) Area 0.08 mm (0.003 in)
Measuring the Overall Length of the Cylinder Head 0.1 mm (0.004 in)

Surface Flatness
Exhaust Manifold Deck 0.13 mm (0.005 in)
Intake Manifold Deck 0.08 mm (0.0031 in)

CYLINDER BLOCK

Cylinder Head Deck Surface Flatness
Measured Within a 152.4 mm (6.0 in) Area 0.11 mm (0.004 in)
Measuring the Overall Length of the Block Deck 0.22 mm (0.008 in)

INTAKE MANIFOLD

Intake Manifold Bolts
First Pass in Sequence 5 Nm (44 lb in)
Final Pass in Sequence 10 Nm (89 lb in)

CRANKSHAFT PULLEY

Crankshaft Balancer Bolt
First Pass 150 Nm (111 lb ft)
Second Pass Loosen 360 degrees
Third Pass 50 Nm (37 lb ft)
Final Pass 230 degrees

EXHAUST MANIFOLD

Exhaust Manifold Bolts
First Pass 15 Nm (11 lb ft)
Final Pass 20 Nm (15 lb ft)