Operation CHARM: Car repair manuals for everyone.

Disassembled Views (6L80)




Disassembled Views (6L80)

Case and Associated Parts





1 - Torque Converter Assembly

2 - Torque Converter (with Fluid Pump) Housing Assembly

3 - Bolt/Screw, M10 x 50 mm

4 - Torque Converter Housing Access Hole Cover

5 - A/Trans Fluid Pump Seal

6 - Torque Converter Housing Locator Pin

7 - A/Trans Case Assembly

8 - Transmission Fluid Fill Tube Plug Assembly

9 - A/Trans Connector Seal

10 - A/Trans Connector (O-ring) Seal

11 - A/Trans Electrical Connector Passage Sleeve

12 - A/Trans Case Plug

13 - Output Shaft Bushing

18 - A/Trans Fluid Pump Seal Assembly

19 - A/Trans Fluid Pump Seal Assembly

20 - Center Support Fluid Passage Seal Assembly

21 - Control (with Body and Valve) Valve Assembly

22 - Bolt/Screw, M5 x 73 mm

23 - Bolt/Screw, M6 x 14.5 mm

24 - Manual Shaft Detent Assembly

25 - A/Trans Fluid Filter Seal Assembly

26 - A/Trans Fluid Filter Assembly

27 - A/Trans Fluid Pan Gasket

28 - A/Trans Fluid Pan Magnet

29 - A/Trans Fluid Pan Assembly

30 - Bolt/Screw, M6 x 20 mm

31 - Trans Oil Level Check Plug

32 - Torque Converter Housing Access Hole Cover

33 - A/Trans Case Extension Seal

34 - A/Trans Case Extension

36 - Prop Shaft Trans Flange Seal Assembly

37 - Prop Shaft Front Slip Yoke Bushing

38 - Prop Shaft Trans Flange

39 - Front Prop Shaft Flange Nut

42 - Prop Shaft Trans Flange O-ring Seal

Clutch Assemblies and Associated Parts





51 - 1-2-3-4 and 3-5 Reverse Clutch Assembly

52 - Input Carrier Assembly

53 - Input Sun Gear

54 - Input Sun Gear Thrust Bearing

55 - Input Sun Gear Thrust Washer

56 - 4-5-6 (w/ Turbine Shaft) Clutch Assembly

57 - Turbine Shaft Thrust Bearing Assembly

58 - 4-5-6 Clutch (w/ Output Carrier Shaft and Dampener) Hub Assembly

59 - 4-5-6 Clutch Hub Thrust Bearing Assembly

60 - Output Carrier Inner Sun Gear Shaft (Front) Bushing

61 - 1-2-3-4 Clutch (w/ Output Carrier Inner Sun Gear Shaft) Hub Assembly

62 - Output Carrier Inner Sun Gear Shaft Bushing

63 - 1-2-3-4 Clutch Hub Thrust Bearing Assembly

64 - 2-6 and 3-5 Reverse Clutch (w/ Output Carrier Outer Sun Gear Shaft) Hub Assembly

65 - 2-6 and 3-5 Reverse Clutch Hub Thrust Bearing Assembly

66 - Center Support Retaining Ring

67 - Center (w/ 2-6 Low and Reverse Clutch) Support Assembly

68 - Output Carrier Assembly

69 - Output Carrier Thrust Bearing Assembly

70 - Output Shaft Assembly

71 - Output Shaft Thrust Bearing Assembly

Torque Converter (w/Fluid Pump) Housing Assembly





200 - Torque Converter Fluid Seal Retaining Ring

201 - Torque Converter Fluid Seal Assembly

202 - Line Pressure Test Hole Plug

203 - Torque Converter Housing

204 - A/Trans Vent Pipe (Model Dependent)

205 - Trans Fluid Cooler Pipe Fitting Seal

206 - Torque Converter Bushing

207 - A/Trans Fluid Pump Vane Ring

208 - A/Trans Fluid Pump Rotor Guide

209 - A/Trans Fluid Pump Slide Fluid Seal Ring

210 - A/Trans Fluid Pump Slide (O-ring) Seal

211 - A/Trans Fluid Pump Slide Outer Spring

212 - A/Trans Fluid Pump Slide

213 - A/Trans Fluid Pump Slide Seal

214 - A/Trans Fluid Pump Slide Seal Support

215 - A/Trans Fluid Pump Slide Pivot Pin

216 - A/Trans Fluid Pump Vane

217 - A/Trans Fluid Pump Rotor

218 - Turbine Shaft Front Bushing

219 - A/Trans Fluid Pump Cover Assembly

220 - Converter Feed Limit Valve

221 - Converter Feed Limit Valve Spring

222 - Valve Spring Retainer

223 - Pressure Relief Ball Valve Spring Pin

224 - Pressure Relief Ball Valve Spring

225 - Pressure Relief Ball Valve

226 - TCC Control Valve Spring

227 - TCC Control Valve

228 - Turbine Shaft Rear Bushing

229 - 1-2-3-4 and 3-5 Reverse Clutch Housing Thrust Washer

230 - 1-2-3-4 and 3-5 Reverse Clutch Fluid Seal Ring

231 - Bolt/Screw, M6 x 40 mm

232 - A/Trans Fluid Pump Locator Pin

233 - Pressure Regulator Valve

234 - Pressure Regulator Valve Outer Spring

235 - Pressure Regulator Valve Inner Spring

236 - Isolator Valve

237 - Isolator Valve Sleeve

238 - 1-2-3-4 and 3-5 Reverse Clutch Fluid Seal Ring - Inner O-Ring (Qty: 3) - Model Dependent

Control (with Body and Valve) Valve Assembly





301 - Bolt, M5 x 36 mm

302 - Bolt, M6 x 20 mm

303 - A/Trans Input and Output Speed Sensor Assembly - Model Dependent

304 - Control Valve Upper Body Assembly

305 - Control Valve Body Spacer (w/ Gasket) Plate Assembly

306 - Control Valve Body Ball Check Valve

307 - Control Valve Lower Body Assembly

308 - A/Trans Manual Shift Shaft Position Switch Assembly

309 - Bolt, M5 x 45 mm

310 - Bolt, M5 x 55 mm

311 - Filter Plate Assembly

312 - Bolt, M5 x 53 mm

314 - Control Solenoid (w/ Body and TCM) Valve Assembly

315 - A/Trans Manual Shaft Position Switch Wiring Harness Clip

316 - A/Trans Input and Output Speed Sensor Wiring Harness Clip - Model Dependent

Upper Control Valve Body Assembly





313 - Control Valve Body Locator Pin

321 - Control Valve Upper Body

322 - Control Valve Body Locator Pin

323 - Retainer

324 - Actuator Feed Limit Valve Spring

325 - Actuator Feed Limit Valve

326 - Clutch Regulator Valve Spring

327 - CBR1/4-5-6 Clutch Regulator Valve

328 - Clutch Regulator Valve Bore Plug

329 - Clutch Boost Valve

330 - Clutch Boost Valve Spring

334 - 2-6 Clutch Regulator Valve

335 - 2-6 Clutch Regulator Valve Gain Valve

336 - 3-5 Reverse Clutch Regulator Valve

337 - 1-2-3-4 Clutch Regulator Valve

338 - Shuttle Valve

Lower Control Valve Body Assembly





323 - Retainer

328 - Clutch Regulator Valve Bore Plug

338 - Shuttle Valve

351 - Control Valve Lower Body

352 - Clutch Select Solenoid Valve 3

353 - TCC Regulator Apply Valve Spring

354 - Manual Valve

355 - TCC Regulator Apply Valve

356 - Clutch Piston Dam Feed Regulator Valve

357 - Clutch Piston Dam Feed Regulator Valve Spring

358 - Clutch Select Solenoid Valve Spring

359 - Clutch Select Solenoid Valve 2

1-2-3-4 and 3-5 Reverse Clutch Assembly





400 - 3-5 Reverse Clutch Backing Plate Retaining Ring

401 - 3-5 Reverse Clutch Backing Plate

402 - 3-5 Reverse Clutch Plate Assembly

403 - 3-5 Reverse Clutch Plate

404 - 3-5 Reverse Clutch (Waved) Plate

405 - 3-5 Reverse Clutch Apply Ring

407 - 1-2-3-4 Clutch Backing Plate

408 - 1-2-3-4 Clutch Plate Assembly

409 - 1-2-3-4 Clutch Plate

410 - 1-2-3-4 Clutch (Waved) Plate

411 - 1-2-3-4 Clutch Piston Dam Retaining Ring

412 - 1-2-3-4 Clutch Piston Dam Assembly

413 - 1-2-3-4 Clutch Spring

414 - 1-2-3-4 Clutch Piston

415 - 1-2-3-4 Clutch Piston Housing Retaining Ring

416 - 1-2-3-4 Clutch Piston Seal

417 - 1-2-3-4 Clutch Piston Housing

418 - 3-5 Reverse Clutch Piston Dam (O-ring) Seal

419 - 3-5 Reverse Clutch Piston Inner Seal

420 - 3-5 Reverse Clutch Spring

421 - 3-5 Reverse Clutch Piston

422 - 3-5 Reverse Clutch Piston Outer Seal

423 - 1-2-3-4 Clutch Piston Inner Seal

424 - 1-2-3-4 Clutch Piston Housing Seal

425 - 1-2-3-4 Clutch Piston Housing Seal

426 - 1-2-3-4 and 3-5 Reverse Clutch Housing Rear Bushing

427 - 1-2-3-4 and 3-5 Reverse Clutch Housing Assembly

428 - 1-2-3-4 and 3-5 Reverse Clutch Bearing Assembly

429 - 1-2-3-4 Clutch Backing Plate Retaining Ring

4-5-6 (w/Turbine Shaft) Clutch Assembly





431 - 4-5-6 Clutch Backing Plate Retaining Ring

432 - 4-5-6 Clutch Backing Plate

433 - 4-5-6 Clutch Plate Assembly

434 - 4-5-6 Clutch Plate

435 - 4-5-6 Clutch (Waved) Plate

436 - 4-5-6 Clutch Piston Dam Retaining Ring

437 - 4-5-6 Clutch Piston Dam Assembly

438 - 4-5-6 Clutch Spring

439 - 4-5-6 Clutch Piston Assembly

440 - Output Carrier Shaft Housing Bushing

441 - 4-5-6 (w/Turbine Shaft) Housing Assembly

442 - Turbine Shaft Fluid Seal Ring

443 - Turbine Shaft (O-ring) Seal

2-6 Clutch Assembly





450 - 2-6 Clutch Backing Plate Retaining Ring

451 - 2-6 Clutch Backing Plate

452 - 2-6 Clutch Plate Assembly

453 - 2-6 Clutch Plate

454 - 2-6 Clutch (Waved) Plate

455 - 2-6 Clutch Spring Retaining Ring

456 - 2-6 Clutch Spring

457 - 2-6 Clutch Piston Assembly

458 - Output Carrier Outer Sun Gear Shaft (Front) Bushing

459 - Center Support Assembly

460 - Output Carrier Outer Sun Gear Shaft Rear Bushing

Low and Reverse Clutch Assembly





459 - Center Support Assembly

461 - Low and Reverse Clutch Backing Plate Retaining Ring

462 - Low and Reverse Clutch Backing Plate

463 - Low and Reverse Clutch Plate Assembly

464 - Low and Reverse Clutch Plate

465 - Low and Reverse Clutch (Waved) Plate

466 - Low and Reverse Clutch Spring Retaining Ring

467 - Low Clutch Sprag Assembly

468 - Low Clutch Sprag Seal

469 - Low and Reverse Clutch Spring

470 - Low and Reverse Clutch Piston Assembly

4-5-6 Clutch Hub Assembly





475 - 4-5-6 Clutch (w/ Output Carrier Shaft) Hub Assembly

476 - 4-5-6 Clutch Dampener

477 - 4-5-6 Clutch Dampener Apply Plate

478 - 4-5-6 Clutch Dampener Retaining Ring

Output Carrier Assembly





485 - Center Support Roller Bearing Assembly

486 - Output Carrier Front Sun Gear Thrust Bearing Assembly

487 - Output Carrier Front Sun Gear

488 - Output Carrier Front Sun Gear Rear Thrust Bearing Assembly

489 - Output Carrier Rear Sun Gear

490 - Output Carrier

491 - Output Carrier Rear Sun Gear Thrust Bearing Assembly - Captured

Output Shaft Assembly





493 - Output Internal Gear Assembly - Model Dependent

494 - Output Carrier Internal Gear Retaining Ring

495 - Output Carrier Internal Front Gear

496 - Output Carrier Internal Gear Spacer

497 - Output Carrier Internal Rear Gear

498 - Output Carrier Bushing

499 - Output Shaft Assembly

Park System Components





12 - A/Trans Case Plug

500 - Park Pawl Shaft

501 - Park Pawl Spring

502 - Park Pawl

503 - Park Pawl Actuator Assembly

504 - Manual Shaft Detent Lever Hub Pin

505 - Manual Shaft Detent Lever Assembly

506 - Manual Shift Shaft Pin

507 - Manual Shift Shaft Seal

508 - Manual Shift Shaft

509 - Park Pawl Actuator Guide

510 - Park Pawl Actuator Guide (O-ring) Seal

511 - Park Pawl Actuator Guide Pin