95. Exhaust Manifold Installation - Right Side (Except HSV)

Exhaust Manifold Installation - Right Side (Except HSV)

Warning:
Refer to Hot Exhaust System Warning Hot Exhaust System Warning.






1. Install NEW exhaust manifold gasket (1) and NEW sealing ring (3) to the exhaust manifold (2).

2. Install the exhaust manifold assembly to engine.





Note:
Do not fully tighten the exhaust manifold to cylinder head retaining bolts (1) at this stage.

3. Install the NEW exhaust manifold to cylinder head retaining bolts (1).

Caution:
Refer to Fastener Caution Fastener Caution.

4. Tighten the exhaust manifold to cylinder head retaining bolts (1) working from the centre to the outside.

* First Pass: Tighten the bolts to 15 Nm (11 lb ft). Tighten the exhaust manifold bolts beginning with the centre 2 bolts. Alternate from side-to-side, and work toward the outside bolts.

* Final Pass: Tighten the bolts to 20 Nm (15 lb ft). Tighten the exhaust manifold bolts beginning with the centre 2 bolts. Alternate from side-to-side, and work toward the outside bolts.





5. Install the exhaust manifold heat shield (1).

6. Install the exhaust manifold heat shield to exhaust manifold retaining bolts (2).

Tighten the bolts to 10 Nm (89 lb in).