Catalytic Converter Replacement (Service)

Catalytic Converter Replacement (Service)

Removal Procedure

Warning:
Refer to Hot Exhaust System Warning Hot Exhaust System Warning.


Warning:
Refer to Safety Glasses Warning Safety Glasses Warning.


1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.





2. Cut the exhaust pipe (2) 64mm (2.5 inches) from the front exhaust muffler front hanger rods (a).





3. Remove the exhaust front pipe fasteners (3) from the catalytic converter (1) and discard the exhaust gasket (2).

4. Remove the catalytic converter (1).

Installation Procedure





Caution:
Refer to Fastener Caution Fastener Caution.

1. Install the NEW catalytic converter (1) with a NEW gasket (2) and tighten the exhaust front pipe fasteners (3) to 43 Nm (32 lb ft).





2. Install the exhaust service clamp (2) onto the exhaust muffler and the NEW catalytic converter. Tighten the exhaust clamp fasteners (1) to 50 Nm (37 lb ft).

3. Inspect the exhaust system for leaks.