Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Cylinder Head Assembly

Cylinder Head Bolt*





First Pass 30 Nm (22 lb ft)
Final Pass 190 Degrees

*Use NEW fastener






Front Camshaft Cap Bolts (in sequence) 10 Nm (89 lb in) twice.

Surface Flatness - Block Deck - in 25 mm 0.025 mm (0.0001 in)
Surface Flatness - Block Deck - in 150 mm 0.050 mm (0.0019 in)
Surface Flatness - Block Deck - between bolts 0.030 mm (0.0012 in)
Surface Flatness - Block Deck - Overall 0.100 mm (0.0039 in)


Intake Manifold Specifications

Exhaust Manifold Specifications

Camshaft Gear/Sprocket Specifications