Fuel Tank Fuel Pump Module Replacement

Fuel Tank Fuel Pump Module Replacement

Special Tools

CH 45722 - Fuel Sender Lock Ring Wrench

For equivalent regional tools, refer to Special Tools (Diagnostic Tools) Special Tools (Diagnostic Tools).

Removal Procedure




1. Remove the fuel tank. Refer to Fuel Tank Replacement Removal and Replacement.

2. Disconnect the evaporative emission and fuel lines (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.

3. Disconnect the electrical connector (2).




4. Using the CH 45722 - wrench, remove the lock ring (1) by turning counter-clockwise.




5. Partially raise the fuel pump module and disconnect the vent valve connector (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures




6. Remove the fuel pump module (1) and O-ring (2). DISCARD the O-ring.

Installation Procedure




1. Install a NEW O-ring (2) and the fuel pump module (1).




2. Connect the vent valve connector (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.




3. Using the CH 45722 - wrench, install the lock ring (1) by turning clockwise.




4. Connect the electrical connector (2).

5. Connect the evaporative emission and fuel lines (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.

6. Install the fuel tank. Refer to Fuel Tank Replacement Removal and Replacement.