Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Intake Manifold Removal
7. Camshaft Cover Removal
8. Engine Front Cover and Oil Pump Removal
9. Timing Chain and Tensioner Removal
10. Intake Camshaft, Follower, and Adjuster Removal
11. Exhaust Camshaft, Follower, and Adjuster Removal
12. Balance Shaft Drive Chain and Tensioner Removal
13. Balance Shaft Removal
14. Water Pump Removal
15. Cylinder Head Removal
16. Oil Pan Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Lower Crankcase Removal
19. Crankshaft and Bearing Removal
20. Engine Block Disassemble
21. Engine Block Cleaning and Inspection
22. Cylinder Honing
23. Cylinder Sleeve Removal
24. Cylinder Sleeve Installation
25. Crankshaft Balancer Cleaning and Inspection
26. Engine Flywheel Cleaning and Inspection
27. Crankshaft and Bearing Cleaning and Inspection
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Cleaning and Inspection
30. Piston and Connecting Rod Assemble
31. Camshaft Cleaning and Inspection
32. Timing Chain and Sprocket Cleaning and Inspection
33. Balance Shaft Cleaning and Inspection
34. Balance Shaft Drive Chain and Sprockets Cleaning and Inspection
35. Cylinder Head Disassemble
36. Cylinder Head Cleaning and Inspection
37. Valve and Seat Grinding
38. Cylinder Head Assemble
39. Oil Pump Disassemble
40. Oil Pump Assemble
41. Intake Manifold Cleaning and Inspection
42. Exhaust Manifold Cleaning and Inspection
43. Oil Pan Cleaning and Inspection
44. Thread Repair
45. Service Prior to Assembly
46. Engine Block Assemble
47. Crankshaft and Bearing Installation
48. Lower Crankcase Installation
49. Crankshaft Rear Oil Seal Installation
50. Piston, Connecting Rod, and Bearing Installation
51. Cylinder Head Installation
52. Intake Camshaft, Follower, and Adjuster Install
53. Exhaust Camshaft, Follower, and Adjuster Install
54. Balance Shaft Installation
55. Water Pump Installation
56. Balance Shaft to Engine Timing
57. Balance Shaft Drive Chain and Tensioner Install
58. Timing Chain, Sprocket, and Tensioner Installation
59. Crankshaft Front Oil Seal Installation
60. Engine Front Cover and Oil Pump Installation
61. Camshaft Cover Installation
62. Oil Pan Installation
63. Crankshaft Balancer Installation
64. Oil Filter Adapter Installation
65. Intake Manifold Installation
66. Exhaust Manifold Installation
67. Oil Level Indicator and Tube Installation
68. Engine Flywheel Installation
69. Engine Prelubing