Operation CHARM: Car repair manuals for everyone.

35. Cylinder Head Disassemble



Cylinder Head Disassemble

Tools Required

* J 8062 Valve Spring Compressor
* J 36017 Valve Seal Remover
* J 43963 Valve Spring Compressor (off car)




1. Remove the coolant air bleed hose fitting.





Important: Ensure that the valve train components are kept together and identified in order for proper re-installation in their original position.

2. Using the J 8062 and the J 43963, compress the valve spring.
3. Remove the valve keys.
4. Slowly release the J 8062 and the J 43963 from the valve spring assembly.
5. Remove the retainer.




6. Remove the spring.





Notice: Do not damage the valve guide. Remove any burrs that have formed at the key groove by chamfering the valve stem with an oil stone or a file.

7. Remove the valve seal. Use the J 36017. Do not reuse.




8. Remove the valve.
9. Remove the remaining valves.




10. Remove the cylinder head plugs.