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Home >> Chrysler >> 2005 >> Pacifica V6-3.8L VIN L >> Repair and Diagnosis >> Powertrain Management >> Emission Control Systems >> Exhaust Gas Recirculation >> EGR Valve >> Service and Repair
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EGR Valve: Service and Repair

REMOVAL
1. Disconnect negative battery cable.

EGR Valve Location & Tube:




2. Unlock and disconnect the electrical connector from the EGR valve.

EGR Tube Bracket:




3. Remove EGR tube bracket bolt.

EGR Valve Mounted:




4. Remove the 2 EGR tube bolts.

EGR Valve Gasket:




5. Remove the 2 mounting bolts for the EGR valve and gasket.

INSTALLATION

EGR Valve Gasket:




1. Install the 2 mounting bolts into the EGR valve and gasket.

EGR Valve Mounted:




2. Loose install the EGR valve to cylinder head.
3. Loose install the EGR tube to EGR valve.

EGR Tube Bracket:




4. Install and tighten EGR tube bracket bolt.
5. Tighten the EGR tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque.

EGR Valve Location & Tube:




6. Connect and lock the electrical connector for the EGR valve.
7. Install the battery.
8. Connect the positive then the negative battery cable.
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