Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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5.7L Engine






5.7L ENGINE





CAUTION: When servicing or replacing exhaust system components, disconnect the oxygen sensor connector(s). Allowing the exhaust to hang by the oxygen sensor wires will damage the harness and/or sensor.

1. Raise and support the vehicle.
2. Saturate all exhaust bolts and nuts with Mopar(R) Rust Penetrant. Allow 5 minutes for penetration.
3. Remove the clamp (3) holding the LH catalytic converter (4) to the RH catalytic converter (2).
4. If present, grind any tack welds.
5. Remove the catalytic converter-to-manifold bolts (1).
6. Remove the LH catalytic converter (4) from the RH catalytic converter (2).
7. Remove the clamp holding the RH catalytic converter (2) to the exhaust pipe(s).
8. If present, grind tack weld.
9. Remove the RH catalytic converter (2) from the extension pipe.
10. You may have to loosen up other sections of the exhaust system.