Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal






REMOVAL




1. Remove the air cleaner housing.

2. Remove the EGR tube mounting bolts (1) at the intake manifold.

3. Remove the EGR tube flange nut (2) at the EGR valve.

4. Remove the EGR tube.

5. Clean the gasket surfaces on the EGR tube and intake manifold. Discard old gasket.

NOTE: Any loose dirt can lodge between the tube and manifold and cause vacuum leakage that will give a rough idle and reduced manifold vacuum.