Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Installation






INSTALLATION




1. Position new gasket between the valve and cylinder head.

2. Loosely install valve front bolt (1) to cylinder head, do not tighten bolt.

3. Position solenoid to valve and loosely install solenoid (3) to valve bolt.

4. Loosely install valve rear bolt (2) to cylinder head, do not tighten bolt.




5. Loosely install the EGR tube flange nut (2) to valve.

6. Tighten the valve to cylinder head bolts (1) to 31 Nm (23 ft. lbs.).

7. Tighten the flange nut (2) to 11 Nm (95 in. lbs.).

8. Tighten the solenoid to valve bolt (3) to 11 Nm (95 in. lbs.).




9. Connect the solenoid harness connector (1).

10. Connect the vacuum hose (2).

11. Install the air cleaner housing.

12. Connect the negative battery cable.