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Home >> Chrysler >> 2007 >> Pacifica V6-3.8L VIN L >> Repair and Diagnosis >> Brakes and Traction Control >> Disc Brake System >> Brake Caliper >> Service and Repair >> Removal and Replacement >> Front Disc Brake >> Installation
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Installation






INSTALLATION

CAUTION: If adhesive is missing from noise suppression gasket on rear of either inner and outer brake pads or if gasket is damaged, replace brake pads.

CAUTION: Use care when installing caliper onto disc brake adapter to avoid damaging boots on caliper guide pins.




1. Install disc brake caliper over brake pads on brake caliper adapter.

CAUTION: To avoid possible noise or roughness concerns, it is crucial that upper caliper guide pin bolt (closest to bleeder screw) be tighten to specifications first before tightening lower guide pin bolt.

2. Align caliper guide pin bolt holes with guide pins, then install caliper guide pin bolts (4). Tighten upper (closest to bleeder screw) bolt to 43 Nm (32 ft. lbs.), then tighten lower bolt to 43 Nm (32 ft. lbs.).




3. Install banjo bolt (7) attaching brake hose to caliper. Install NEW washers (5) on each side of hose fitting as banjo bolt (7) is placed through fitting. Thread banjo bolt into caliper and tighten to 47 Nm (35 ft. lbs.).




4. Install tire and wheel assembly (1). Install and tighten wheel mounting nuts (3) to 135 Nm (100 ft. lbs.).
5. Lower vehicle.




6. Remove brake pedal holding tool.
7. Connect battery negative (-) cable to battery post.
8. Bleed base brake hydraulic system as necessary.
9. Road test vehicle making several stops to wear off any foreign material on brakes and to seat brake pads.
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