Operation CHARM: Car repair manuals for everyone.
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Removal






4.0L




1. Disconnect negative battery cable.

2. Unlock and disconnect the electrical connector from EGR valve.




3. EGR valve (2) and tube (1).

4. Remove tube bolts (1) to EGR valve (2).




5. Remove tube (1) from intake manifold.

6. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum.

7. Clean mounting surface.