Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Description:





Description

Cylinder Block:





Cylinder Block

Pistons:





Pistons

Piston Pins:





Piston Pins

Piston Rings:





Piston Rings

Piston Ring Side Clearance:





Piston Ring Side Clearance

Piston Ring Width:





Piston Ring Width

Connecting Rods:





Connecting Rods

Crankshaft Main Bearing Journals:





Crankshaft Main Bearing Journals

Connecting Rod Journals:





Connecting Rod Journals

Connecting Rod Cap-Bolts 27 Nm +1/4 Turn (20 ft. lbs.) +1/4 Turn

Crankshaft Main Bearing Cap
Inner Main Cap Bolts 20 Nm +1/4 Turn (15 ft. lbs.) +1/4 Turn
Outer Main Cap Bolts 27 Nm +1/4 Turn (20 ft. lbs.) +1/4 Turn
Tie Bolts (Horizontal) 28 Nm (250 in. lbs.)

Crankshaft Damper-Bolt 95 Nm (70 ft. lbs.)

Cylinder Block Surface Variation
Deck surface must be within service limit of 0.1 mm (0.004 in.)