Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve - Installation







3.5L





1. Clean mounting surface.
2. Inspect rubber silicone seals on intake manifold end of EGR tube.
3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.




4. Install EGR valve, gasket and mounting bolts (2). Tighten bolts to 30 Nm (22 ft. lbs.).
5. Install new gasket between the EGR valve (3) and tube and install bolts (1). Tighten bolts to 15 Nm (11 ft. lbs.).




6. Connect the electrical connector to EGR valve and lock.
7. Install upper intake manifold, Intake Manifold - Installation.
8. Install the shock tower brace.
9. Install the wiper module, Wiper Module - Installation.
10. Relocate the purge solenoid.




11. Install purge solenoid to bracket.
12. Connect negative battery cable.
13. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).