Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Balance Shaft - Installation







INSTALLATION





1. Position the balance shaft (5) into the engine balance shaft bore from the front.

NOTE: Balance shaft rear retaining bolt (4) must be replaced if length exceeds 50 mm.

2. Install the balance shaft rear counter weight (3) onto the balance shaft (5) and install the rear retaining bolt (4). Tighten the bolt to 20 Nm (15 ft. lbs.). Rotate the bolt (4) an additional 90°.
3. Install the balance shaft locking plate and locking plate bolt (6). Tighten the balance shaft locking plate bolt to 20 Nm (15 ft. lbs.).
4. Install the crankshaft rear radial oil seal. Removal.




5. Install the timing chain. Installation.




6. Install the timing chain cover. Timing Cover - Installation.




7. Remove the Special Tool 9102 Flywheel Locking Tool (1) from the engine and install the starter. Starter Motor - Installation.