Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Procedures







INSPECTION





NOTE: It is normal for the water pump to weep a small amount of coolant from the weep hole (black stain on water pump body). Do not replace the water pump if this condition exists. Replace the water pump if a heavy deposit or a steady flow of engine coolant is evident from the weep hole. This indicates a shaft seal failure and pump must be replaced. Be sure to perform a thorough analysis before replacing water pump.
Inspect and replace the water pump if it has any of the following defects:
1. Damage or cracks on the pump body (1).
2. Coolant leaks; if the seal is leaking, this will be evident by traces of thick deposits of dried coolant draining from the pump weep hole. A thin black stain below pump weep hole/passage is considered normal operation (2).
3. Impeller rubs against the engine front cover (3).
4. Excessively loose or rough turning bearing (3).