Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Installation







INSTALLATION





1. If the clutch cover is to be reused, adjustment is required. Use an old release bearing or a length of pipe to release diaphragm pressure. Set the adjusting ring to the mark as shown.




2. Position the clutch disc and clutch cover on the flywheel.
3. Loosely install the clutch cover bolts (1).




4. Install a universal clutch alignment tool (1).
5. Align the clutch disc.




NOTE: Gradually tighten the clutch cover bolts 1 to 1 1/2 turns at a time.

6. Tighten the clutch cover bolts (1) until all bolts are fully seated. Tighten to 25 Nm (18 ft. lbs.).




7. Remove the clutch alignment tool (1).
8. Install the transmission Manual Transmission/Transaxle - Installation.