Thermostat: Testing and Inspection

ENGINE COOLANT THERMOSTAT TESTING

The thermostat is operated by a wax filled container (pellet) which is sealed. When heated coolant reaches a predetermined temperature the wax pellet expands enough to overcome the closing spring and water pump pressure, which forces the valve to open. Coolant leakage into the pellet will cause a thermostat to fail open. Do not attempt to free up a thermostat with a screwdriver.

The thermostat that opens too soon type failure mode is included in the on-board diagnosis. The check engine light will be lit by an open too soon condition. If it has failed open, a Diagnostic Trouble Code (DTC) will be set. Do not change a thermostat for lack of heater performance or temperature gauge position, unless a DTC is present. For other probable causes, Cooling System - Diagnosis and Testing. Thermostat failing shut is the normal long term mode of failure, and normally, only on high mileage vehicles. The temperature gauge will indicate this.