Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Disassembly







DISASSEMBLY





1. Remove rocker arm and shafts.
2. Remove dowel pin using a 4 mm screw, nut, spacer, and washer installed into the pin. Thread the screw into the pin, then loosen the nut on the screw. This will pull the dowel out of the shaft support. Do not reuse dowel pins. Remove the rocker arms and pedestals in order.
3. Check the rocker arm mounting portion of the shafts for wear or damage. Replace if damaged or heavily worn.
4. Check shaft oil holes for clogging with small wire, clean as required.