Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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EGR Cooler - Removal






REMOVAL










1. Remove engine cover Engine - Removal.
2. Drain cooling system Service and Repair.
3. Remove EGR cooler coolant hoses (8).
4. Remove EGR cooler to exhaust manifold tube (11).
5. Remove EGR cooler to EGR valve tube (1).
6. Remove EGR cooler mounting nuts (6).
7. Remove EGR cooler (7).
8. Remove the bypass valve mounting screws (3).
9. Separate the bypass valve assembly from the EGR cooler body (5).