Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Fuel Filter: Service and Repair

Fuel Filter Location Vans:






WARNING: The fuel system is under constant pressure, even when the engine is OFF. Always release fuel pressure before servicing any fuel system component.

REMOVAL

1. Release fuel system pressure. Service and Repair
2. Disconnect negative battery cable.
3. Raise and support vehicle.
4. Remove inlet and outlet fuel lines from filter.
5. Remove filter mounting screw, and remove filter.

INSTALLATION

1. Install filter on frame rail, and torque bolt to 75 in-lbs (8 Nm).
2. Install fuel lines on filter.
3. Lower vehicle.
4. Connect battery cable.
5. Using scan tool, place ignition switch in "RUN" position and use Actuate Output Test "Auto Shutdown (ASD) Relay", to activate fuel pump and pressurize system.

NOTE: ASD and fuel pump relays remain energized for 7 minutes during the following test, unless the test is stopped or the ignition switch is turned to the OFF position.