Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Heater Core: Service and Repair




REMOVAL
For removal follow the steps in the image and note the following:




Step 9 --- Clip Removal
1. Use a philips-head screwdriver to push inward the pin (at the center of the clip) to a depth of about 2 mm (0.08 in.).
2. Pull the clip outward to remove it.

CAUTION: Do not push the pin inward more than necessary because it may damage the grommet, or the pin may fall in, if pushed too far.




Step 10 -- Heater Unit Removal
Slide the cooling unit towards you slightly, and then remove the heater unit.




INSTALLATION
For installation reverse the steps in the image and note the following:

Step 9 -- Clip Installation
1. With the pin pulled out, insert the clip into the hole.
2. Push the pin inward until the pin's head is flush with the grommet.