Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Without Air Conditioning

REMOVAL
1. Partially drain cooling system. Refer to COOLING SYSTEM-DRAINING and FILLING.
Do not waste reusable coolant. If solution is clean, drain coolant into a clean container for reuse.






WARNING: CONSTANT TENSION HOSE CLAMPS ARE USED ON MOST COOLING SYSTEM HOSES. WHEN REMOVING OR INSTALLING, USE ONLY TOOLS DESIGNED FOR SERVICING THIS TYPE OF CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER 6094). SNAP-ON CLAMP TOOL (NUMBER HPC-20) MAY BE USED FOR LARGER CLAMPS. ALWAYS WEAR SAFETY GLASSES WHEN SERVICING CONSTANT TENSION CLAMPS.






CAUTION: A number or letter is stamped into the tongue of constant tension clamps. If replacement is necessary, use only an original equipment clamp with matching number or letter.

2. Loosen both bypass hose clamps and position to center of hose. Remove hose from vehicle.

INSTALLATION
1. Position bypass hose clamps to center of hose.
2. Install bypass hose to engine.
3. Secure both hose clamps.
4. Fill cooling system.
5. Start and warm the engine. Check for leaks.