Distribution Duct Assembly/Disassembly

DISASSEMBLY
1. Remove the seals from the inlet flange and the panel outlet flange of the distribution duct.
2. Remove the fifteen remaining screws that secure the upper half of the distribution duct to the lower half.
3. Carefully separate the two halves of the distribution duct.

INSPECTION
Examine all of the distribution duct seals for damage. Replace all damaged or deformed seals. Clean all of the upper and lower distribution duct mating flanges prior to reassembly.

Inspect the distribution duct components for damage. Repair or replace any faulty or damaged components as required. Remove any foreign material or other restrictions to air flow.

ASSEMBLY
1. Position the upper half of the distribution duct over the lower half. Be certain that the pivot shafts for both mode doors are in their proper positions.
2. Install fifteen of the screws that secure the upper half of the distribution duct to the lower half, leaving out the screw on the left rear corner of the duct that also secures the vacuum harness retaining strap. Tighten the mounting screws to 2.2 Nm (20 in. lbs.).
3. Install new seals on the inlet flange and the panel outlet flange of the distribution duct.