Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Compressor HVAC: Service and Repair

The A/C compressor may be removed and positioned without discharging the refrigerant system. Discharging is not necessary if removing the A/C compressor clutch/coil assembly, engine, cylinder head, or alternator.

WARNING: REFRIGERANT PRESSURES REMAIN HIGH EVEN THOUGH THE ENGINE MAY BE TURNED OFF. BEFORE REMOVING A FULLY CHARGED COMPRESSOR, REVIEW THE SAFETY PRECAUTIONS AND WARNINGS. DO NOT TWIST OR KINK THE REFRIGERANT LINES WHEN REMOVING A FULLY CHARGED COMPRESSOR. SAFETY GLASSES MUST BE WORN.

REMOVAL
1. Disconnect Negative battery cable.
2. Loosen and remove drive belts and disconnect compressor clutch wire lead.
3. Remove refrigerant lines from compressor (if necessary).
4. Remove compressor attaching nuts and bolts.
5. Remove compressor. If refrigerant lines were not removed, lift compressor/clutch assembly and tie it to a suitable component.

INSTALLATION
For installation, reverse the above procedures. If necessary, refer to Charging Refrigerant System in the Refrigerant Service Procedures.