Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Brake Rotor Limits/Specifications

When refacing a rotor, the required Total Indicator Reading (TIR) and thickness variation limits MUST BE MAINTAINED. Extreme care in the operation of rotor turning equipment is required.
Front Rotor-
Disc/Drum Brakes (TRW)
Rotor Thickness 1.097-1.107 in.
Minimum Rotor Thickness 0.996 in.
Rotor Thickness Variation 0.0004 in.
Rotor Runout 0.0014 in.
TIR Total Indicator Reading (Measured On Vehicle)
Front Rotor-
Disc/Disc Brakes (Teves)
Rotor Thickness 1.098-1.106 in.
Minimum Rotor Thickness 0.996 in.
Rotor Thickness Variation 0.0003 in.
Rotor Runout 0.0014 in.
Rear Rotor Rotor Thickness 0.488-0.496 in.
Minimum Rotor Thickness 0.443 in.
Rotor Thickness Variation 0.0005 in.
Rotor Runout 0.0055 in.