Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

REMOVAL




1. Disconnect negative battery cable.
2. Remove generator drive belt. Refer to the Cooling System.




3. Disconnect generator field circuit plug.
4. Remove B+ terminal nut and wire.
5. Remove 2 lower mounting bolts.




6. Remove upper bolt.




7. Remove generator.

INSTALLATION




1. Install generator.




2. Install upper bolt mounting bolt.




3. Install 2 lower mounting bolts.
4. Tighten bolts to 65 N.m (48 ft. lbs.).




5. Install B+ terminal nut and wire. Tighten nut to 13 N.m (115 in.lbs.).
6. Connect generator field circuit plug.
7. Install generator drive belt. Refer to the Cooling System.
8. Connect negative battery cable.