Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal






REMOVAL

FRONT COVER - UPPER

1. Remove upper timing belt cover fasteners (Figure 1) and remove cover.

FRONT COVER - LOWER

1. Remove crankshaft vibration damper.
2. Remove generator drive belt tensioner assembly.
3. Remove timing belt front cover bolts (Figure 1) and remove covers.




Figure 1 Front Timing Belt Covers







REAR COVER

1. Remove front covers.
2. Remove engine mount bracket (Figure 2).




Figure 2 Engine Mount Bracket






3. Remove timing belt.
4. Remove camshaft sprockets. Hold camshaft sprocket with Special Tool 6847 while removing center bolt (Figure 3).




Figure 3 Camshaft Sprocket - Removal/Installation


1 - SPECIAL TOOL 6847

5. Remove timing belt idler pulley (Figure 4).
6. Remove rear cover fasteners and remove cover from engine (Figure 5).




Figure 4 Timing Belt Idler Pulley










Figure 5 Rear Timing Belt Cover Fasteners