Installation

INSTALLATION




1. Install intake manifold seals.
2. Install intake manifold.
3. Install intake manifold retaining bolts and tighten in sequence shown to 12 Nm (105 in. lbs.).





CAUTION: Proper torque of the throttle body is critical to normal operation. If the throttle body is over-torqued, damage to the throttle body can occur resulting in throttle plate malfunction.

4. Install throttle body-to-intake manifold O-ring.
5. Install throttle body (1) to intake manifold.
6. Install four mounting bolts (2). Tighten bolts to 7 Nm (60 in. lbs.) torque.
7. Install electrical connector (3).




8. Install fuel rail.
9. Install the EGR tube (1).
10. Install ignition coil towers.




11. Connect electrical connectors for the following components:

- Manifold Absolute Pressure (MAP) Sensor (2)
- Coolant Temperature (CTS) Sensor
- Ignition coil towers

12. Install top oil dipstick tube retaining bolt.
13. Connect Vapor purge hose, Brake booster hose, Positive crankcase ventilation (PCV) hose.
14. Fill cooling system.
15. Install resonator assembly and air inlet hose.
16. Connect negative cable to battery.
17. Using the scan tool, perform the ETC Relearn function.