Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

General Specifications:





General Specifications

Cylinder Block:





Cylinder Block

Pistons:





Pistons

Piston Pins:





Piston Pins

Piston Rings:





Piston Rings

Connecting Rods:





Connecting Rods

Crankshaft:





Crankshaft

Connecting Rod Cap-Bolts 27 Nm (20 ft. lbs.)

Crankshaft Damper-Bolts 175 Nm (130 ft. lbs.)





Bed-Plate Bolts
Hand tighten bolts 1D, 1G and 1F until the bedplate contacts the block.
Tighten bolts 1A - 1J to 54 Nm (40 ft. lbs.)
Tighten bolts 1 - 8 to 7 Nm (5 ft. lbs.)
Turn bolts 1 - 8 an additional 90�.
Tighten bolts A - E 27 Nm ( 20 ft. lbs.).