Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal







REMOVAL





CAUTION: It is difficult to salvage the backlite during the removal operation. The backlite is part of the structural support for the roof. The urethane bonding used to secure the glass to the fence is difficult to cut or clean from any surface. Since the molding is set in urethane, it is unlikely it would be salvaged. Before removing the backlite, check the availability from the parts supplier.

NOTE: The backlite is attached to the window frame with urethane adhesive. The urethane adhesive is applied cold and seals the surface area between the window opening and the glass. The primer adheres the urethane adhesive to the backlite.

1. Roll down door glass.
2. Remove headliner (9) Headliner - Removal.




3. On club cab models remove the upper c-pillar trim (2). C-Pillar Trim Panel-Removal




4. On quad cab models remove the upper c-pillar trim (2). C-Pillar Trim Panel-Removal




5. Disconnect the rear window defogger electrical connector (1), if equipped.




6. Bend backlite retaining tabs (2) inward against glass.
7. Using a suitable pneumatic knife from inside the vehicle, cut urethane holding backlite frame to opening fence.
8. Separate glass (1) from vehicle.